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Ar/Kr Ion Laser Power Supplies
Sub-Table of Contents
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Back to Ar/Kr Ion Laser Power Supplies Sub-Table of Contents.
Introduction, Related Information, Acknowledgement, Safety
Small air-cooled Ar/Kr ion tubes require an operating voltage of around 100 to
110 VDC at 3 to 10 AMPs and a starting voltage of about 8 to 10 KV (but almost
no current). While these basic requirements are in some ways similar to those
of a HeNe tube, the shear value of the current - measured in AMPs - means that
providing a power supply that doesn't self destruct, destroy the laser tube,
or fry you in the process, is much more of a non-trivial task:
Note: Most parameters here are given for argon ion tubes since these are most
common. However, while physically interchangeable krypton and mixed gas ion
tubes are very similar electrically, they will have slightly lower starting
and operating voltages. This isn't a problem for starting, but the difference
in operating voltage can be significant enough to cause some power supply
compatibility problems such as excessive power dissipation in the regulator
circuits. This should be kept in mind if substituting tube types. See the
section: Comparison of Argon and Krypton Ion
Tube Characteristics for a specific example.
- The typical discharge voltage is 100 to 110 VDC into very nearly a short
circuit - very low ohms. Theoretically, it is not a negative resistance as
with a HeNe tube, at least. However, a combination of factors can still
result in runaway if the effective series (ballast) resistance of the system
is too low.
The source for the operating voltage is either a direct line-connected
rectifier/filter 'front-end' or this followed by a high frequency inverter.
- Operating current must be controlled and variable (to adjust beam power)
from around 3 A to 10 A (which is the usual maximum specified current though
more may be used in some cases and for larger lasers). Feedback based on
tube current is a must for continuous unattended operation. Control using
direct optical monitoring of the beam (light control) provides lowest noise
and maximizes tube life. Modulation of the beam power can also be provided
via an external input.
A series linear or switchmode (buck) regulator may be used with the line
connected supply. Inverters will use PWM control of their drive.
- The Ar/Kr ion tube uses a heated filament-cathode. This requires a
separate 2.5 to 3 V supply at 15 to 25 AMPs. The cathode must be up to
operating temperature (usually about a 30 second to 1 minute delay from
power-on in PREHEAT mode) prior to initiating the discharge to prevent
damage to the tube. Commercial power supplies provide this delay
automatically.
A simple low voltage power transformer with a centertapped secondary usually
supplies the filament current. Fine adjustment of filament current can be
done using a tapped primary or Variac. The use of AC is actually beneficial
and helps to spread the heat from the discharge over the extent of the
cathode (filament) by dithering the arc position.
- The starter (generally called an igniter in this case - sounds much more
impressive, doesn't it?!), must be designed taking into consideration that
the full discharge current must pass through any blocking diodes or series
inductor/transformer. Therefore, those whimpy parasitic multipliers used
for HeNe tubes will not work!
A design discharging a capacitor into a high current high voltage pulse
transformer is normally used.
- Finally, while not strictly a power requirement, these Ar/Kr ion tubes
requires LOTS of cooling. The air-cooled type must have a HUGE fan passing
air through the elaborate heat sink fins of the tube with all plenums and/or
baffles in place. After all, it will be dissipating 1,000 W OR MORE at full
power - about the same as a medium size space heater!
- And, most important: Safety, electrical, and thermal protection and
interlocks MUST be provided for this sort of high power laser equipment.
Circuit failure or carelessness can result in unfortunate consequences.
Optical shutters, beam-on indicators, and all other CDRH required laser
safety devices are also essential.
Note that what we are talking about are Ar/Kr ion tubes putting out up to a
few hundred mW of beam power. These are not small by HeNe laser standards.
The lowest power models are still about 12 inches (30 cm) long with a diameter
(including all the cooling fins and other attached structure) of about 4
inches (10 cm).
Large frame Ar/Kr ion tubes can be over a meter in length and nearly everything
about them is, well, much larger. :-) There are even 8 FOOT (2.5 m) long
monster medical lasers that output 35 W or more and require over 600 V at 35 A
to power the tube. Figure on a direct feed from a local electric utility
substation for this kind of power! Ion lasers like these may also have axial
permanent or electro-magnets surrounding the tube to concentrate the discharge
and other 'stuff' that we will kind of ignore. ;-) They also require several
gallons per minute from a tap or chilled water source to prevent a melt-down.
For these reasons, while the offer of a cheap or free large frame ion laser
may sound tempting, consider the power and cooling requirements before dragging
it home. It will likely end up as a coffee table support or high-tech
sculpture if you don't have industrial strength three-phase power at your
disposal! Cooling water may also be a problem. Nonetheless, most of the
basic information on small air-cooled ion lasers DOES apply to their bigger
brothers as well if the numbers are adjusted appropriately. And, the power
supplies are quite similar. In fact, the same power supply can often be used
for a wide variety of ion lasers by selecting the AC input and changing some
jumpers.
Throughout this chapter, references will be made to several commercial Ar/Kr
ion lasers systems. Two of the most common are:
- American Laser Corporation (Salt Lake City, Utah), Model 60X second sourced
as the Omnichrome (now a division of the
Melles Griot Laser
Group, Carlsbad, CA) model 532 (designated the ALC-60X/Omni-532). The
general features of this laser are described (with photos) in the chapter:
Argon/Krypton Ion Lasers. This is
a small air-cooled argon ion external mirror tube good for up to several
hundred mW on all or selected lines (depending on specific model). This is
the most common laser of this type and relatively widely - and increasingly
available on the surplus market.
A few oddball versions of the 60X (60XB and 60XC) are still manufactured
but the 532 is an obsolete model. American and Omnichrome both make/made a
few zillion variations on the same theme. All of them look similar and have
common features. American still makes replacement tubes for the 60X but
they do much higher power with newer generation technology. Call ALC and
request a generic brochure if you are curious (or more than curious).
Photos of Various Laser Systems, Power
Supplies, and Components has detailed views of various argon/krypton ion
lasers including examples of the 60 series from American Laser Corporation.
However, note that the ALC power supply shown in the photos will drive the
same laser heads, it is NOT the same implementation as the Omni-150R
described in detail in the section: Omnichrome
150R Power Supply and 532 Laser Head (Omni-150R/532). They differ
physically as well: The ALC (there are a variety of versions) is in an
elongated goldish-aluminum ("Alodined") box (as in the photos) while the
Omni is shorter and painted black.
- Lexel Laser, Inc., Model 88
(designated the Lexel-88). They have various argon, krypton, and mixed gas
ion lasers with up to several WATTS of beam power using the same linear
power supply (though apparently not sold with the relatively small Model 88
anymore. The essentially similar
Model 88P comes with a
switchmode power supply). This series is probably the next most commonly
available ion laser compared to the ALC-60X/Omni-532. Lexel's web site has
the features and detailed specifications for their entire product line.
Complete schematics of the power supplies and typical laser heads for these
units are provided in the chapter: Complete
Ar/Kr Ion Laser Power Supply Schematics.
Evergreen Laser Corporation
has a Web site which includes a significant amount of information on ion laser
tube and power supply adjustment, alignment, failure modes, troubleshooting,
and repair.
Unfortunately, most of this did not work with Netscape V3.04. Perhaps, it
will work with your browser and/or the problems have since been corrected.
Thanks to Steve Roberts (email: osteven@akrobiz.com) for his extensive
contributions of ion laser documentation and email discussions which were
invaluable in the preparation of this chapter. This in addition to those
sections specifically attributed to Steve!
Whether you have constructed your own power supply, are testing an old one,
or just checking out a newly acquired Ar/Kr ion tube, SAFETY must come first:
See the section: Laser Safety with respect to the optical hazards associated
with these higher power lasers. While generally not in the metal cutting
class, careless use of Ar/Kr ion lasers can certainly result in instant and
permanent damage to vision. There are all going to be at least Class IIIb and
some are CLASS IV.
However, when compared even to large HeNe lasers, there are many additional
very real dangers associated with Ar/Kr ion laser power supplies:
- Line connected - Almost all Ar/Kr ion laser power supplies are directly line
connected since the 110 VAC (or 220 VAC or 208 VAC three-phase) are quite
convenient for providing (after rectification and filtering) the required
value of the raw DC that is needed. Any power transformer would be large
and expensive, and functionally at least, not necessary.
- High current - Up to 10 AMPS or more at over 100 V (for small Ar/Kr ion
tubes - larger ones may have much more) will be present in various parts of
the power supply. Your body will make just as nice a path for that 10 A as
the laser tube - but you will be much less happy or dead!
- High power resistors and transistors - These will be HOT enough to burn in
some cases AND line connected as well!
- High voltage starting pulse - 8 KV or more present at the laser tube anode
isn't likely to kill but can cause a reflex reaction which may have
unfortunate consequences (as in you rip and burn your flesh, and electrocute
yourself simultaneously). And, that 8 KV is on top of a possible 400 V
boost voltage use for powering the starter AND the greater than 100 V main
DC high current supply!
- For large water-cooled lasers, keep in mind that water and electricity do
not make a happy combination. Tap water connections are basically grounded
through the plumbing and the water itself. And, any water leaks will create
all sorts of problems. Needless to say, should this occur, pull the plug or
kill the breaker at the service panel, wait for the capacitors to discharge,
check them, and clean up everything before attempting to do anything else!
Read, understand, AND FOLLOW, the guidelines provided in the document:
Safety Guidelines for High Voltage and/or Line Powered
Equipment.
In addition:
- DO take advantage of all safety interlocks unless absolutely required for
specific tests or measurements.
- DO provide insulating shields or barriers and install all protective covers
unless actually requiring access for testing to prevent accidental contact
with electrically or thermally hot components. This is especially important
since people working with lasers tend to do so in darkened rooms and may not
know exactly where their extremities are at any given time!
- DO make sure that your house wiring can handle prolonged operating at 12 A
or more and that the PROPER rated fuse or circuit breaker is installed for
the wiring size in your walls!
- DO provide adequate WARNING and CAUTION labels at all appropriate locations.
- DO keep a beam stop in place whenever not actually using the laser's output.
- DO keep others - especially kids and pets - at a safe distance!
Back to Ar/Kr Ion Laser Power Supplies Sub-Table of Contents.
Types, Alternatives to HomeBuilt System
While there may be some variations on the type of operating and starting
voltage supplies, there are far fewer options for ion lasers compared to HeNe
lasers. Partly this is because there are far fewer variations in Ar/Kr ion
tube characteristics and partly because the magnitude of the discharge current
eliminates certain approaches from practical consideration.
Some basics:
- Operating voltage/current: For small air-cooled tubes, this is typically 100
to 110 VDC at 3 to 10 A. (Larger lasers of this type might use 35 A or
more!) Like HeNe laser power supplies, two basic options here are AC line
and inverter types:
- AC line: This takes the power input and rectifies and filters it to
provide relatively low ripple DC voltage to a series linear or switchmode
(buck) regulator. Such supplies are generally NOT isolated. An isolation
transformer could be used but it would be large, heavy, and expensive.
For small air-cooled tubes, the power supply runs off of single phase
110 VAC and deliver around 150 VDC to the regulator. High power lasers
will run off of 220 VAC, 240/208 VAC three-phase, or something even
nastier to produce up to 600 VDC at 45 A OR MORE!
Note: Throughout this document, we use 110 VAC as the nominal line voltage
in the U.S. However, the actual measured voltage may range from about 105
to 125 VAC and still be considered to be within acceptable limits by the
utility company. For this single-phase system, using both Hot legs of
the line will then result in a nominal 220 VAC which may actually range
from about 210 to 250 VAC.
A buck-boost autotransformer (NOT isolated!) may be included to more
closely match the line input to the requirements of the ion tube thus
reducing the stress on the regulator (see below).
This is the simplest (!!) sort of approach to take for these tubes. For
testing, a 5 to 10 ohm ballast (possibly variable) resistor and a Variac
can be used (without a regulator) as long as one eyeball is kept on the
current monitor. Of course, the ballast resistor needs to be able to
dissipate several HUNDRED watts - the element of a space heater may work
well for this. See the section:
Constructing Low Ohm High Power
Resistors.
- For continuous operation, a regulator is essential to achieve maximum tube
life and maintain stable optical output.
This can use a pass-bank of power transistors operating in linear mode
(which makes a nice space heater for colder climates) or as a chopper
operating as a switchmode buck converter. (Note, however, that the latter
type is usually still line-connected - there is NO isolation transformer.)
The Lexel-88 and ALC-60X/Omni-532 (150R) power supplies are typical of
each of these approaches, respectively.
- Inverter: The (non-isolated) AC line is rectified and filtered to provide
around 150 VDC or doubled and filtered to provide around 300 VDC (assuming
a 115 VAC input). This is applied to a DC-DC converter which implements
regulation through PWM control of the chopper transistor on-time. The
advantages of this approach are that the laser power circuitry can be
totally isolated from the line and any required tube voltage can be
provided without regard to the AC line voltage (except to the extent that
the branch circuit has to provide the needed current!).
Such high power inverters can be tricky to design. One approach I have
considered is to use the salvaged inverter from the solid state power
supply from some model microwave ovens. (However, these modules are sort
of rare since the simple half wave doubler operating from a HV line power
transformer/HV cap/HV diode is such a low cost reliable design and not
very models used them.) The power supply for a full size oven is normally
designed for at least 1,000 W (which is ideal) but at too high a voltage
(3 to 5 KV pulsating DC rather than the 100 to 110 VDC we need). However,
by rewinding the secondary of the ferrite transformer (only a few dozen
turns of heavy Litz wire would be required) and adding some primary side
filter capacitors, it could be adapted to an Ar/Kr ion laser application.
I have not tried this as yet but have one such module sitting around
impatiently waiting for its call to duty. :-)
See the section: High Frequency Inverter Type Microwave Oven HV Power
Supplies for more info on these modules.
- Ignition voltage. Several KV (large lasers may require up to 30 KV or more)
but almost no current is required to ionize the gas in the tube. However,
due to the actual processes which take place during the transition from this
simple glow discharge to a high current arc, igniter design appears to be
somewhat of an art - at least if a variety of Ar/Kr ion tubes are to be
handled reliably. Additional energy may need to be dumped into the tube at
the instant ionization occurs for starting to be consistently successful.
Therefore, for all of these reasons, the voltage multipliers, flybacks, and
HV pulse transformers typically used with HeNe lasers cannot be pressed into
service for starting Ar/Kr ion tubes. In addition, the full 10 AMPS or
whatever of operating current would need to pass through them once the tube
starts (with the HeNe, it is just a few mA).
The usual way to generate the starting voltage is with a high current pulse
transformer. One design uses a toroid with 30 turns on the secondary - in
series with the anode - and a 1.5 turn primary. Discharging a 1 uF, 400 V
capacitor into the primary results in an 8 KV output pulse. There may be
resonating and snubber components as well. Care must be taken in design to
minimize undershoot on the secondary - which can just as easily blow out the
discharge as well as start it!
This type of pulse/resonant igniter is almost always required for older and
larger ion tubes. However, for some 'small' short bore designs, other
options may exist. See the section: Alternative Starting Circuits for
Small Ar/Kr Ion Tubes.
- Filament voltage: This usually comes from a dedicated high current step-down
power transformer with a centertapped secondary. A Variac or tapped primary
is usually used to adjust filament voltage. Typical requirements are 2.5 to
3.0 VAC at 15 to 25 A. The exact requirements will be in the tube specs.
Salvaged microwave oven transformers with the HV windings removed work well
in this application. In this case, simply 'adjusting' the number of turns
on the modified secondary may be adequate for setting filament current.
With the need to provide all this high power and dangerous circuitry to power
even a 'small' air-cooled ion tube, it should be clear that if you can beg,
borrow, buy, or otherwise liberate a commercial Ar/Kr ion laser power supply
for your needs, by all means do so! Even if the unit is in absolutely total
disrepair (including being run over by a fork-lift, dropped from a 10 story
building, or having suffered a China-Syndrome style melt-down), it will likely
be far easier to revive and restore something that once worked than to create
your own. Any required modifications will almost certainly be far easier than
starting from scratch. This isn't like a little HeNe job as any faults can be
spectacular and depressing.
If you really have no choice, or just like a challenge, by far the most
straightforward approach is to use a line connected rectifier/filter with a
linear regulator. While not quite as efficient as a switchmode or inverter
type, the hassles are fewer and parts are more readily available. For initial
testing, a low value high wattage ballast resistor can substitute for the
regulator. Just don't be tempted to leave it this way permanently. And, in
any case, don't neglect the essential current monitor!
Note that if all you want to do is test a newly acquired Ar/Kr ion tube, there
may be a considerably simpler alternative to a continuous high current power
supply. See the section: Pulsed Operation of an Ar/Kr Ion Tube.
Back to Ar/Kr Ion Laser Power Supplies Sub-Table of Contents.
Organization of Linear, Switchmode, Inverter Types
A bridge rectifier and filter network (C-R-C or C-L-C typical) provides about
150 VDC directly from the 110 VAC line input.
The igniter (starter) circuit may operate off of this DC+ supply or an
additional low current 'boost' source to use a higher voltage (which reduces
the turns-ratio of its high current pulse transformer - a hard to wind (or
high cost) part.
The current regulator uses bipolar or MOSFET transistors in a linear or
switchmode (buck converter) configuration. Feedback based on current, light
(beam) sensing, or an external modulation signal, is used to maintain the
proper discharge current through the tube. For initial testing, this can be
done manually using a high power adjustable ballast resistor and possibly a
a large Variac on the AC line input to the power supply.
+----------+ DC+ +-----------------+
H o------| |-------------------------| Igniter Circuit |-----+
| Main | +-----------------+ |
AC | Bridge | |
Line | and | +------------+ Light Feedback (option) |
| Filter | DC- | Linear or |<-------------------------+ |
N o------| |-----| Switchmode | F1 +-----------+ | |
+----------+ | Regulator | +------|-+ | )-+ |
| | +------------+ | | ) |-|-------+
| +------+ | | +----|-+ | Tube+
| ) +---|---------+ | F2 +-----------+
| Filament )||( | | Ar/Kr ion tube
| Supply )|| +---+ Tube- |
| )||( |
| ) +---------------+
+----------+
This type of supply with a linear regulator would be the easiest to construct.
While efficiency is lower (abysmal instead of just terrible - probably about
40% more heat generated than for a well designed switcher), the difficulties
of implementing a robust and fool-proof Pulse Width Modulator (PWM) controller
are eliminated. Just provide a large enough heat sink and jet turbine driven
cooling fans!
Since everything except possibly some logic or low level analog circuits are
directly line connected, great care (even more than just considering the
1,500 W or so of raw power we are dealing with!) must be taken in the basic
construction, testing, and adherence to ALL safety precautions, implementation
of ALL safety, electrical, and thermal interlocks and protective devices. In
many cases, even that control circuitry is line-connected as this simplifies
the implementation since no isolated interfaces are required.
A bridge rectifier or voltage doubler and filter network (C-R-C or C-L-C
typical) provides about 150 VDC or 300 VDC respectively from the 110 VAC line.
This is used by the DC to DC inverter to produce the required 100 to 110 VDC
to the Ar/Kr ion tube.
The igniter (starter) circuit may operate off of this DC+ supply, a separate
winding on the inverter transformer, or an additional low current 'boost'
source to use a higher voltage (which reduces the turns-ratio of its high
current pulse transformer - a hard to wind (or high cost) part.
Feedback based on current, light sensing, or an external modulation signal,
throttles the DC to DC inverter by Pulse Width Modulation (PWM) - controlling
the duty cycle of the drive to its chopper transistor(s) in a manner similar
to that for controlling a series pass switchmode regulator. However, there
are added design considerations in dealing with the characteristics of the
high frequency ferrite inverter transformer.
+----------+ DC+ +------------+ +-----------------+
H o------| |-----| DC to DC |------| Igniter Circuit |-----+
| Main | | Inverter | +-----------------+ |
AC | Bridge | | --+ +-- | |
Line | and | | )||( | Light Feedback (option) |
| Filter | DC- | )||( |<-------------------------+ |
N o------| |-----| --+ +-- | F1 +-----------+ | |
+----------+ +------------+ +------|-+ | )-+ |
| | | | | ) |-|-------+
| +------+ | | +----|-+ | Tube+
| ) +---|---------+ | F2 +-----------+
| Filament )||( | | Ar/Kr ion tube
| Supply )|| +---+ Tube- |
| )||( |
| ) +---------------+
+----------+
While still very dangerous to troubleshoot, at least the main tube circuits
are isolated from the AC line by the inverter transformer. Aside from the
slightly reduced risk of frying yourself, I would probably not recommend the
inverter approach unless you already have its foundation such as the HV power
module from a solid state microwave oven!
For more information, see the chapter: Ar/Kr Ion Laser Power Supply Design.
Back to Ar/Kr Ion Laser Power Supplies Sub-Table of Contents.
Making Measurements, Testing, Repair
Monitoring of discharge current is essential to maintain the health of your
Ar/Kr ion tube (and power supply). Various voltage measurements may be needed
as well. However, because of the high currents involved AND the non-isolated
nature of the power supply, this isn't as trivial as connecting your Radio
Shack DMM into the circuit:
- Tube discharge current - THIS IS CRITICAL for the longevity of your Ar/Kr
ion tube. Don't ignore it! Monitoring of 10 A or more may be needed. A
a low value high power shunt resistor is the easiest way to obtain this
reading.
A .1 ohm 50 W power resistor will develop .1 V/A across it resulting in 1 V
at the maximum likely tube current of 10 A. The shunt must be stable with
respect to temperature (which is one reason for using a 50 W resistor when
the maximum sustained dissipation is only 10 W). The system should then be
calibrated with the actual voltmeter or mA meter to be used.
While a VOM or DMM can be used, it is really best to have a dedicated meter
for continuous discharge current monitoring. There are two reasons:
- Limiting the discharge current is critical to the life of your Ar/Kr ion
tube. Therefore, the modest cost of these components is well worth it.
- Any sort of probing of a line-connected system is risky. Since you will
want to be doing this often, these risks are multiplied.
One way to implement a permanent current monitor is to use a basic panel
meter. This can be a moving coil (D'Arsonval) or digital type. Add a
variable series resistor for calibration using the current shunt. For
example, a meter rated at 1 mA full scale will require a total resistance
of 1K ohms (for the meter itself and current limiting resistors) connected
across the .1 ohm shunt to read 10 A full scale.
Rs .1 50 W
Tube- o======+==================/\/\=================+======o DC-
| |
| +--+ M1 |
| R1 | v R2 + +--------+ - |
+---/\/\---+-/\/\--------| 0-1 mA |-----+
940 100 +--------+
Calibrate 10 A Full Scale
Splitting the current limiting resistor into the fixed R1 and Calibrate pot
(R2) allows easy fine adjustment without requiring an expensive 10 turn pot.
Make the main current carrying connections to the power resistor. Tap off
of this go to the meter. That way, it is less likely that a bad connection
can result in the shunt opening - which would fry your meter in an instant!
Calibrate this setup using a DC power supply and known accurate ammeter.
- For testing of a power supply with an active regulator in particular
(linear or switchmode type), monitoring of the tube current with an
oscilloscope or true AC ammeter with a high enough frequency response (say
1 KHz) is desirable to assure that there aren't hidden oscillations in the
feedback loop which can result in beam power variations as well as shortened
Ar/Kr ion tube life due to the excessive peak current which wouldn't show up
on a slow responding panel meter (a few Hz max) or as visible flickering of
the laser beam (50 to 100 Hz max). Oscillation isn't likely to be a problem
with a brute force unregulated power supply (though it is not out of the
question due to the possible negative resistance characteristics of the tube
itself), but is quite possible if the loop transfer function of an active
regulator turns out to be unstable. Of course, an unregulated supply will
likely have oscillation in current of its own - due to imperfect filtering
at the line frequency or multiples thereof!
Where the power supply is line-connected (not isolated), this measurement
would have to be done differentially across the sense resistor, Rs (above) if
the scope or meter has its case tied to ground since attaching this to the
power supply would result in fireworks.
With a dual trace scope, for example, set up the vertical channels to be A-B
(A, invert B).
- I don't recommend making a direct measurement of this type with a single
trace scope since it would require isolating it from earth ground (floating
the chassis). This is a dangerous as now the entire chassis of the scope
and all is exposed metal parts are connected to the AC line through the
power supply.
- An alternative procedure (with any scope) is to use a current transformer.
The main current carrying conductor would pass through a toroid core with a
several hundred turn secondary feeding a resistive load. Details are left
as an exercise for the student. :-)
- Pass-bank voltage - For series regulators, the voltage across the bank of
power transistors is an indication of how hard they are working and is
another useful thing to monitor continuously. This can be used for both
linear and switchmode regulators (between the input and beyond any filter
components.
A dedicated panel meter is best for this as well. Obtain a panel meter
with a full scale sensitivity of 75 to 100 V or add an appropriate series
resistor to a current (e.g., 100 uA full scale) meter. Make sure the
resistor(s) can handle the maximum voltage!
+--+ M1
R1 | v R2 + +----------+ -
+ o------/\/\----+-/\/\--------| 0-100 uA |----------o -
940K 100K +----------+
Calibrate 100 V Full Scale
- Logic, analog, and low voltages - Such measurements are tricky only because
of the non-isolated nature of these power supplies. Several different
grounds or commons may be involved (e.g., earth ground, DC-, DC+, Tube-,
etc.) and any of these may need to be the reference for your multimeter or
oscilloscope.
An isolation transformer is highly desirable for personal safety and to
protect your (grounded) test equipment.
- For low power measurements where the actual high power circuitry won't be
active, a normal 250 VA isolation transformer - which you likely already
have or should have - will be adequate. For details on constructing one,
see the document:
Troubleshooting of
Consumer Electronics Equipment.
- Where the high power portions of the supply are active, reasonable size
isolation transformers will be useless. Something at least 2X of the
maximum VA requirements of the system will be needed - which few people
have! Even back-to-back microwave oven transformers are not large enough
in this case. A pair of matching pole transformers might work. :-)
Given that this is unrealistic, make sure you understand the safety
guidelines provided in the document: Safety
Guidelines for High Voltage and/or Line Powered Equipment - AND FOLLOW
THEM! Minimize the amount of probing done under these conditions and make
connections only with power off (and large capacitors discharged!).
Ideally, one would possess 5 or 6 functioning eyeballs to keep tabs on all
aspects of a new Ar/Kr ion tube and power supply combination as it is being
tested for the first time.
(From: Steve Roberts (osteven@akrobiz.com)).
Where there is no robust current regulator, for initial testing it is wise to
start at 7 or 8 Ohms and work down, even with the pi section CLC or CRC filter
as these discharges do possess a negative runaway characteristic despite what
the literature says. For some reason it always seems to need a 2 to 4 ohm
offset above the calculated value or it will run away.
They also need a minimum current of about 3.5 amps to sustain the discharge
with a new tube and about 4.35 A as the tube grows older, this was just
measured in my shop with a new tube versus a tube with 2000 hours on it. The
new one (an Omnichrome 532 with a buck converter) dropped out on line voltage
dips when it came from the factory set for a 3.25 A lower limit. This was on
118.2 V AC.
Therefore when firing up a 'heater' (space heater ballast) based supply, you
often have to lower the resistance a little at a time to find the minimum
stable current point. It is better to start a high resistance and work down.
Of course, you will have a permanent current monitor in the system!
Also see the sections: Measurements of Current
and Voltage in Ar/Kr Ion Laser Power Supplies and
Testing with a Dummy Load.
It should be possible to use a Variac and dummy load to determine basic
functionality of these power supplies. However, there is no easy way to
simulate the Ar/Kr tube I/V characteristics. The best that can reasonably
be done is to use a HUGE power resistor. A 1,200 W space heater element
can be used for the load since this will draw about 10 A at 100 V. A space
heater with more than one wattage setting (not only a thermostat!) can be used
to test at multiple simulated tube currents (but DON'T switch while powered!).
For example, assuming a nominal tube voltage drop of 100 V, use 600 W for 5 A,
900 W for 7 A, 1,200 W for 10 A, 1,500 W for 12 A.
It will be necessary to power the logic and control circuits separately for
this test so that their supply voltage is constant.
Provide wired-in monitoring of BOTH load (tube) current AND regulator voltage
drop. (See the section: Measurements of Current and Voltage in Ar/Kr Ion
Laser Power Supplies.)
Select the load rating, with the Variac at 0, power on the main supply. Bring
up the voltage slowly.
- For power supplies without regulators, as you do so, the current should
climb slowly, reaching approximately the expected current at nominal line
voltage.
- For power supplies with regulators, as you do so, the current should climb
to the value at which the regulator is set and then remain stable at that
point through full line voltage and beyond (i.e., to 125 VAC).
- With linear regulators, make sure that the voltage across the regulator
NEVER exceeds the safe limits (much less than the breakdown ratings of the
transistors) at any time. There should be a zener clamp or other protection
circuit to guarantee this during startup, normal operation, and fault
conditions (e.g., shorted tube) as well!
- Check that any current limit or shutdown circuits function properly.
- For pass-banks using multiple transistors, check for proper current
balancing at low, medium, and especially at maximum rated current. With
proper design, a variation of more than, say, 5 percent, could indicate a
low Hfe transistor or out-of-tolerance discrete component.
CAUTION: Do not apply power suddenly - without a Variac - as the momentary
voltage drop across the regulator will be the full DC+ value which may blow
the transistor(s). The voltage will also be excessive if you try to run at
a lower current than for what you based the load resistor for similar reasons.
Since these are high power devices, it isn't too surprising that failures
are common either due to problems in the power supply or the laser head.
While various protection devices are generally present, we all know that
the most expensive parts often blow to protect the fuses! Such 'events' can
be quite spectacular resulting in smoke, flames, aroma of burnt stuff, and
parts which launch portions of themselves over considerable distances. With
these line-connected circuits, a shorted bridge rectifier can turn the analog
control board to molten slag!
Needless to say, when designing such a power supply and selecting components,
err on the side of being conservative. Select parts to run at much less than
their rated voltage, current, or power (maximum stress of 1/2 the part's
rating isn't too bad a rule-of-thumb). This is especially important for
devices that fail in a sudden catastrophic manner like power semiconductors!
- Highly stressed high power parts like transistors and resistors are prone
to failure. The cause may be a defect in the part itself, an overload
downstream (e.g., a short in the laser head), or a fault in the control
system.
- Laser head incompatibility or failure may result in damage to multiple
parts of the power supply itself. For example, the failure or lack of a
series blocking diode in an ALC-60X or Omni-532 laser head (or one you are
connecting to your power supply) may result in multiple blown parts in the
power supply itself. In the case of the Omni-150R, these may include the
expensive MOSFETs (Q8 and Q9) and snubber diode (D21), snubber capacitor
(C35), several resistors, and possibly other discrete components and ICs.
See the section: Omnichrome 150R Power Supply
and 532 Laser Head (Omni-150R/532) for sample schematics.
- Cascade failures are common. For example, where multiple power transistors
are used in parallel in a regulator, if one goes, the regulator no longer
exists for all intents and purposes and full input voltage is applied to the
load. The associated emitter current balancing resistor will likely be
obliterated before any protective devices open up.
Where a high power regulator uses a large series-parallel combination of
power transistors, if one shorts, it may overstress others. If there is
inadequate protection, multiple devices will fail in rapid succession until
the entire regulator behaves like a blob of solder taking other parts with
it. Even components that still appear to function may have suffered
permanent damage during the overload.
- Line input components - diodes and capacitors - see the full AC current.
The peak currents through the diodes and into and out of the filter
capacitors can be many times the average load current. This is more
stressful and shortens the life of these components. Since such huge
amounts of power are potentially available, failures here can be truly
spectacular and depressing!
- Electrolytic capacitors in particular fail from age and heat - both likely
factors in ion laser power supplies. They can suffer from reduced uF value,
increased effective series resistance (ESR), increased leakage - or all of
the above. For example:
- Faulty capacitors in the igniter can cause erratic starting or inability
to start at all.
- Faulty capacitors in the main smoothing network can result in loss of
regulation, a reduced range over which the regulator functions properly,
or an inability to maintain a stable discharge at all.
- Heat in general is the enemy of even conservatively rated parts. Lack of
maintenance such as accumulated dirt and dust, or a sluggish fan, can
quickly result in problems.
- Thermal cycling of any type of equipment can lead to bad connections which
can cause all sorts of problems.
Where any type of failure occurs, don't just replace the obviously blown
parts. Check everything in the vicinity as well. Replace anything that is
questionable even if not an outright failure. Make sure all your (or
someone else's) connections are secure using lock washers for screws and
bolts, a proper tool for crimps, and an adequate iron or gun for soldered
connections. When powering up after such an 'event' proceed as you would
for a brand-new or newly constructed power supply.
There are also some comments on the repair of specific power supply models in
the chapter: Complete Ar/Kr Ion Laser Power
Supply Schematics.
For much more information on the servicing of these types of devices, see the
following (as appropriate for your power supply):
The following is summarized from the Omnichrome 150R power supply manual
and slightly modified to be more general:
Before beginning a lengthy troubleshooting session, check the following:
- Is there AC power to the laser system?
- Is there power at the laser head (LED on)?
- Is there anything blocking cooling air flow to the power supply or laser
head (which would activate the thermal protection devices)?
- Is the beam block closed or something else blocking the laser beam?
- Did you wait long enough from initial turn-on (typically 2-3 minutes for
filament preheat and tube start)?
- Are all the interlocks closed?
Two types of problems are common:
- Complete failure: No output beam, laser will not start, laser shuts off
or cycles on and off.
- Low laser output. If the discharge current is correct, this must be a
fault with the tube or resonator (mirror) alignment.
- Check to make sure that power is on and interlocks are closed. Go through
the normal startup sequence - give it enough time!
- Where power and interlocks check out, see if the discharge is present - the
tube has started. This can be done by checking the current monitor or test
points, or by placing a white card in at the output coupler or mirror of
the Ar/Kr tube. Even if there is no laser beam, there should be a diffuse
purple glow from the discharge itself.
WARNING: Do not put your eyeball (or any other part of you!) near the tube.
Aside from the high voltage, there is considerable UV which isn't any good
for organic matter either!
- If there is a discharge and it is at a sufficient current for laser action
to take place, either the mirror alignment is off or the optical surfaces
are dirty, damaged, or contaminated (external mirror lasers only).
If under light control, the current will likely be pegged at the maximum
(e.g., 10 A) attempting to get a proper power beam.
Check the mirror alignment and/or clean and/or realign the resonator as
appropriate. See the sections: Checking and
Correcting Mirror Alignment of Internal Mirror Laser Tubes or
Argon/Krypton Ion Laser Cleaning and
Alignment Techniques (external mirror tubes) depending on the type of
laser tube in your system.
- If plasma is flashing off and on (at about a 1 second or so rate), line
voltage (or your Variac) may be too low or there may be a problem with
the regulator or its control circuitry.
- If there is no discharge, this can be due to a bad main supply, regulator,
starter, or any of the supply voltages used to run these.
- Check for main DC+ at the output of the line rectifier/filter network.
- Check for the (boost) supply to the igniter and its oscillator.
- Check voltages to the logic and analog circuitry.
- Check the tube filament voltage.
WARNING: Some or all of these power supplies are line connected - take
extreme care with measurements! See the section: SAFETY when Dealing with
Ar/Kr Ion Laser Power Supplies.
- If all voltages are present and there are no signs of arcing, listen for
the 'tick-tick-tick' of the igniter. If this is present, the igniter is
probably working.
If there is no evidence of the tick-tick-tick sound, check the (boost)
supply supply directly at the igniter circuit. It is also possible to test
the output of the igniter by disconnecting it from the tube (with power off
and everything discharged!) and checking that it will arc 1/3" to 1/2" to a
suitable ground point.
- If the igniter is working, put a piece of white paper in front of the laser
output port. If there are momentary flashes of diffuse purple or laser
light but the discharge does not remain on, turn the light control to its
maximum setting. If the discharge still does not stay on (or there were no
flashes of light), the Ar/Kr ion tube may be faulty or the regulator is
cutting out.
Where the power supply and igniter check out, the tube pressure may be too
high (from non-use) or the tube may be misbehaving just because it felt like
it - but this may be reversible. It may be possible to the tube to start
using an Oudin coil and then run it for several hours to drive down the
pressure. See the section: Hard-to-Start
Ar/Kr Ion Tubes - Outgassing and Keeping Your Laser Healthy.
Check the mirror alignment and/or clean and/or realign the resonator as
appropriate. See the sections: Checking and
Correcting Mirror Alignment of Internal Mirror Laser Tubes or
Argon/Krypton Ion Laser Cleaning and
Alignment Techniques (external mirror tubes) depending on the type of
laser tube in your system.
(From: Steve Roberts (osteven@akrobiz.com)).
I cannot stress enough the need to have a curve tracer around, even a
home-built one, for checking pass-bank transistors in-circuit. However, the
following procedure using only a multimeter will also work for identifying bad
transistors in the Lexel-88 (or most any other) pass-bank in-circuit (where
all the collectors are tied together) is:
- Turn the power off AND MAKE SURE THE MAIN FILTER CAPACITORS ARE DISCHARGED!
- Set your multimeter on low ohms and measure from each emitter lead to the
collector.
- Establish an average from unit to unit, as he emitter resistors isolate you
from the others and the bad transistor will usually be a short or sometimes
an open. You'll see something like 23-23-44-23-24-23.2-12-23-23.3. The 12
and 44 Ohms are the bad ones provided all the transistors are the same type
in the pass-bank.
- Replacement transistors should be of the same type and matched for Hfe if
possible. Otherwise, depending on the design of the driver circuits, the
collector currents could end up being seriously unequal despite any emitter
current balancing resistors. This may result in significantly unequal stress
(current and thus power dissipation) leading to spectacular failures!
- After installation, check for proper current balancing under load.
That's also why the Lexel has the 'stress' meter on the pass-bank. If the
meter won't get out of the 10 to 30 Volt range, there is a shorted pass-bank
transistor. The correct 'green' range is 10 to 70 volts. For a combination
of a power supply configuration and Ar/Kr ion tube that should work, selecting
the proper tap on the line input buck/boost transformer will aid in getting
the transistors operating in the right range and is the first thing to check
when firing up the laser.
Back to Ar/Kr Ion Laser Power Supplies Sub-Table of Contents.
Pulsed Ion Tube Test Circuits
For determining if a new or used ion tube is good, there may be no need to
run it on a full blown power supply. That way, you can hold off committing
the time, money, and other resources to obtain or build one until you know
that you have a working tube. (Once you read the chapter: Ar/Kr Ion Laser
Power Supply Design you will know why this is worth considering - these are
not like little HeNe types!) A simple pulsed circuit created using the tube
as the active device in a relaxation oscillator will suffice. This has a
number of other attractive benefits as well:
- Safety - The personal risks of operating this relatively high voltage but
low current power supply are far fewer than with a line-connected godzilla
sized monster capable of sustained KW output!
- Simplicity - This tester can be constructed using any of the approaches for
providing the operating voltage for small HeNe lasers. The circuit shown
below assumes an inverter running on a low voltage DC input but a line
powered transformer feeding a rectifier or doubler will work equally well.
In may even be possible to use an existing HeNe laser power supply (or tap
off from inside of one) for this purpose. See the chapter: HeNe Laser
Power Supply Design.
- Much reduced heat dissipation - Only the filament of the Ar/Kr ion tube will
be generating any heat to speak of (typically about 50 W) so minimal cooling
will be adequate - a small PC style cooling fan will be more than adequate.
However, see below, for possible problems resulting from the tube running
this cool.
- Less chance of damaging the Ar/Kr ion tube - This circuit can be left
pulsing away for reasonable length of time without harm to the tube of any
kind since it is current limited and should have much less of an effect
on tube life than the normal igniter.
However, there are several caveats:
- Just because you get a pulse doesn't mean its enough to lase. Both the peak
current its duration over the lasing threshold must be adequate. Without
swapping in a tube of exactly the same type that is known to be functional
(and seeing it produce a coherent output), there is no real way to be sure
that your suspect tube's refusal to perform isn't due to some artifact of
the pulsed drive.
- If the tube had single line (e.g., 514.5 or 457 nm) optics, or it is an
older used tube, this circuit might not hit it hard enough to get enough
gain on those lines.
- The mirrors have been tuned (at the factory for internal mirror tubes) when
the resonator is hot and will be slightly misaligned when running cool.
Therefore, higher peak currents than the tube specs would indicate may be
needed to produce any output.
- I cannot endorse changing the mirror positions on a sealed mirror tube
without a normal power supply. It is just to shaky both because the tube is
running cool and because the relatively slow pulse rate makes adjusting for
optimal mirror position much more difficult.
WARNING: Despite the low pulse rate and short pulse duration, the optical
output from the laser running on these circuits could be enough to result in
eye damage. For example, a 60X at startup may produce almost a half watt of
peak laser output power for a brief period as the igniter and multiplier caps
discharge into the tube - which is a similar situation to what is presented
here (especially when you decide to increase the value of the storage
capacitors to boost output!) - and it is banging away at the tube repeatedly!
Take care and NEVER look down the tube bore while the circuit is active - even
if it appears to be dead as a brick!
Having gotten that out of the way, here are two circuits that should be
adequate for a typical small air-cooled Ar/Kr ion tube.
This circuit forms a relaxation oscillator using the tube as the discharge
device.
+-------------+ + R1 R2
Vin+ o----| |------/\/\-----+-----+---------/\/\-------+
| HV DC Power | 400K | | 140 |
| Supply | 10W | | 10W |Tube+
| 2 KV, 10 mA | - | | .-|-.
Vin- o----| |---+ | / | | |
+-------------+ | C1 _|_ \ R3 | |
| .25uF --- / 10M | | LT1
| 2,500V | \ | |
| | | | |
| | | ||Z.|
| | | o - Test + o '+-+'
| | | | Rs | F1| |F2
NC o-+ T2 +-----------+-----+---+---/\/\---+ | |
)|| _|_ 1 | | |
AC o----------+ || - | | |
)|| | | |
Variac )<--------------+ T1 | | |
0-140V )|| )|| +-----------------|----+ |
1A )|| Filament )||( Tube- | |
)|| Transformer )|| +-----------------+ |
+--+ 3VCT,15A )||( |
| )|| +------------------------+
AC o-------+-------------------+
- Provide the proper filament voltage and current. For a small tube like the
Cyonics, the voltage should be set to 3 VAC once the filament has warmed up
(about 30 to 45 seconds). A little less is fine as well for this low power
pulsed operation.
- Determine the breakdown voltage of the tube by monitoring the voltage across
it as you gradually increase the input to your HV power supply. This value
will typically be between 1.5 and 3 KV a small to medium size tube. Select
R2 (the current limiting resistor) so that the peak current at the time of
discharge is less than the maximum rating for your tube. For example, where
the tube has a breakdown voltage of 1.5 KV and is rated at 10 A and 100 VDC,
R2 = (1,500-100)/10 or about 140 ohms. A little less resistance (slightly
higher current) is fine as well since the duty cycle will be so low.
- R1 to R3 should be made of series strings lower value resistors to be happy
at voltages up to 3 KV.
- Include a 1 ohm sense resistor (Rs) in the return path to monitor the
current on an oscilloscope (1 V/A sensitivity).
This will form a relaxation oscillator using the tube with current limiting
to about 10 A. Adjust the pulse rate by either varying the input voltage
or changing R1 (with power off!).
Running this at a few pulses per second for a reasonable length of time (i.e.,
not for days on end) should result in no significant damage to the tube or
shorten its life by any detectable amount. You shouldn't need to run it this
way for very long in any case - just don't think that this setup can be used
in place of a REAL power supply!
As long as the peak current exceeds the tube's lasing threshold, there should
be visible flashes of laser light from its OC (output coupler) end if it is
working and aligned correctly.
WARNING: This circuit is still dangerous - just less so than a full blown ion
laser power supply. The anode of the tube (including the mirror mount at that
end!) will have a voltage of up to 1.5 KV with respect to ground (for this
example). While the amount of energy stored in C1 is fairly small - less than
.5 J (W-s), it can still be lethal under the wrong conditions. The HV power
supply itself can deliver up to 5 mA through R1. Either of these are at least
enough to evoke a reflex response which may ruin your whole day even they do
not kill you. Take care.
Note: I show the entire setup earth grounded including the tube cooling fins
and support structure. This makes it safe to touch everything BUT the tube
anode (and of course, the HV power supply). Floating the entire affair is
also possible but most of the same problems exist since portions of the tube
will still be at the negative potential of the power supply and, if you use
the scope monitor points across Rs, will be grounded through the scope (unless
you isolate that as well - which is not recommended).
The following circuit is a somewhat more powerful alternative and there are
absolutely no safety claims for it! With the relatively large energy storage
capacitors for C3 and C4, it must be treated with great respect.
It may also be possible to use this approach for starting small to medium size
tubes since it provides a 'boost' voltage like that used by the igniter of the
ALC-60X/Omni-532, SG-IT1, and SG-IL1. See the section: Pulsed Operation of
an Ar/Kr Ion Tube.
What this design provides is two power supplies driven from a single 650 VRMS
center-tapped transformer (T3). Many other approaches for the power sources
are possible. See the chapter: HeNe Laser Power Supplies for ideas.
- A high voltage low current source which is used to start the tube and also
determines the pulse rate. This forms a relaxation oscillator using the
tube as the discharge device in a similar manner to the circuit described
in the section: Ar/Kr Ion Tube Pulse Test Circuit 1.
- A medium voltage source with your favorite size storage capacitors (75uF
shown here) to provide a current to the tube once it starts. D7 blocks the
high voltage but allows C3/C4 to discharge through it once the tube starts.
Note that D7 can be built from 4, 1000 V, 2.5 A diodes in series since the
single cycle (pulse) rating for these is much higher than the approximately
10 A (15 A without the regulator) peak that is required.
The (optional) constant current regulator allows the tube current to be set
at a high but safe value. If a simple resistor is used, either the current
would be lower than desired for most of the discharge, or higher than the
maximum tube specs for some portion of it. If you don't use a regulator,
change R2 to 33 ohms at 10 W (for 12 A peak).
R4 D3
+---/\/\---|>|---+----+----------------+
| 10K 1KV | | |
| 10W C3 _|_ / R5 |
| 75uF --- \ 220K |
| 350V | / +-------------+
| | | | Constant |
| +----+ | Current |
| | | | Regulator |
| C4 _|_ / | (Optional) |
| 75uF --- \ R6 +-------------+
| 350V | / 220K |
| | | D5 |
| +----+ +---|<|---+
| _|_ | 3KV
| - | 2.5A
| |
T3 R1 | C1 D1 | R2
+--/\/\---|---||---+---|>|---+----+----+-------/\/\-----+
||( 2M | .01uF | 3KV | | 5 |
||( | 3KV | | | 10W |Tube+
AC o--+ ||( 325V | | | | .-|-.
)||( | | C2 _|_ / | |
)||( | | .01uF --- \ R3 | |
)|| +---------+ | 3KV | / 20M | | LT1
)||( | | \ | |
)||( | D2 | | | |
AC o--+ ||( 325V +---|<|---+ | ||Z.|
||( 3KV | | o - Test + o '+-+'
||( | | | Rs | F1| |F2
+----------------------------+----+----+---/\/\---+ | |
650VCT 1 | | |
50mA NC o-+ T2 | | |
)|| | | |
AC o----------+ || | | |
)|| | | |
Variac )<---------------+ T1 | | |
0-140V )|| )|| +--------|----+ |
1A )|| Filament )||( Tube- | |
)|| Transformer )|| +--------+ |
+--+ 3VCT,15A )||( |
| )|| +---------------+
AC o-------+--------------------+
Setup and operation is similar to that described in the section: Ar/Kr Ion
Tube Pulse Test Circuit 1. Adjust T2 to obtain the proper filament voltage
for your tube and modify the value of R1 to vary the pulse rate.
The remaining details are left as an exercise for the student! A switchmode
buck converter will be needed for the optional regulator unless you have a
bank of really high power transistors gathering dust in your junk box. :-)
The problem with using a linear regulator is the peak power dissipation and
keeping inside the SOA (Safe Operating Region) for the transistor(s). A
common BUT12A would handle the current and voltage individually for this
example but not the peak 4,000 WATTs - 400 V AND 10 A at the same time!
WARNING: Take care as C3 and C4 can pack quite a wallop - especially once you
increase their size - as I know you will. ;-) And, both supplies can deliver
dangerous levels of current continuously even without the capacitors!
An alternative which may work for some small tubes like the Cyonics (those
which will start without help from a boost source) is to use a line powered
(non-isolated or 1:1 isolation transformer) supply for the pulse current
source followed by an (optional) linear or switchmode regulator.
Without the regulator, it would look like the following:
R1 D1 R2
+2 KVDC o----/\/\-----------+----|>|-----/\/\---+--------+
100K | 3KV 100 | |Tube+
C1 _|_+ 1A 10W | .-|-.
1uF --- | | | |
3KV | - | | |
R3 | D2 R4 | | |
+150 VDC o----/\/\-----+-----|----|>|-----/\/\---+ | | LT1
100,25W | | 3KV 4 | |
C2 _|_ + | 6A 10W | |
500uF --- | | |
200V | | ||Z.|
| - | '+-+'
DC RET o-------------+-----+----------------------+ F1| |F2
| | |
NC o-+ T2 | | |
)|| | | |
AC o----------+ || | | |
)|| | | |
Variac )<---------------+ T1 | | |
0-140V )|| )|| +--------|----+ |
1A )|| Filament )||( Tube- | |
)|| Transformer )|| +--------+ |
+--+ 3VCT,15A )||( |
| )|| +---------------+
AC o-------+--------------------+
Details of this, too, are left as a exercise for the student!
Finally, here is another pulse circuit with an organization very similar to
that of many HeNe power supplies (see the chapter: Complete HeNe Laser Power
Supply Schematics).
A 600 VCT power transformer (T2) charges the energy storage capacitor (C1) to
approximately 425 VDC and also drives the parasitic voltage multiplier to
generate an additional starting voltage of up to more than 2,500 VDC. When
the Ar/Kr ion tube starts, C1 discharges through D9 with a current limited to
about 10 A by R3. The uF value of C1 may be changed to provide the desired
discharge energy. Adjust the values of R2 and/or C3 to assure that C1 charges
in a shorter time than it takes for the HV to build up to the point at which
the tube starts.
My first version of this circuit was built as an all-on to a 30 year old
home-brew tube-type bench power supply (remember the 5U4GB rectifier tube?).
I never thought I would ever find a use for that again but it did have all the
connections required to attach the output and voltage multiplier conveniently
located on front panel binding posts!
C2 C3 C4
+------||-------+------||-------+------||-------+
| D3 | D4 D5 | D6 D7 | D8
R3 / +--|>|--+--|>|--+--|>|--+--|>|--+--|>|--+--|>|--+
1M \ | C5 | C6 | C7 | R4
/ +------||-------+------||-------+------||-----+-+--/\/\--+
| D1 | R1 D9 R5 | 100K |
T2 +--+--|>|--+-+---/\/\-------+----+--------|>|------/\/\--|----------+
||( | 1K | | 3KV 30 | |
||( | 10W C1 +_|_ / R2 2.5A 10W _|_ C3 |Tube+
||( 300V | 10uF --- \ 470K --- .01uF .-|-.
||( | 450V - | / 1W o - Test + o | 5KV | | |
||( | | | | Rs | | | |
|| +------------|--------------+----+-------+---/\/\---+----+ | |
||( | 1 | | | LT1
||( | T2: 600VCT, 50mA | | |
||( 300V | D1-D8: 1N4007 | | |
||( | C2-C7: .01uF, 1.2KV | ||Z.|
||( D2 | | '+-+'
+-----|>|----+ AC o--------+ T1 | F1| |F2
)|| +-----------|---------+ |
(Ac input and Filament )||( Tube- | |
T2 primary Supply )|| +-----------+ |
not shown) )||( |
)|| +-----------------------+
AC o--------+
Like the other pulse supplies, this can also be used as a starter for some
small ion tubes. All that is needed is a high voltage high current blocking
diode between the ion tube anode and the DC+ output of a the normal ion laser
power supply.
Back to Sam's Laser FAQ Table of Contents.
Back to Ar/Kr Ion Laser Power Supplies Sub-Table of Contents.
Forward to Ar/Kr Ion Laser Power Supply Design.